Partnering with the Electronics Industry for Superior Metal Components
The electronics industry operates on innovation, precision, and speed. From intricate consumer gadgets to robust industrial control systems, the enclosures and components housing sensitive electronics demand the highest standards of quality, durability, and performance. EVS Metal, a U.S. leader in precision sheet metal fabrication, CNC machining, and complex electro-mechanical assemblies, brings more than 30 years of experience to serving the unique needs of electronics engineers and product designers. We understand that your design is paramount, and our mission is to translate your vision into reality with cost-effective, high-quality metal fabrications that meet exacting specifications and ensure your product’s success.
Addressing Key Challenges in Electronics Enclosure & Component Design
EVS Metal’s expertise directly addresses the critical challenges faced by the electronics industry:
- Thermal Management: We design and fabricate enclosures with optimized airflow, incorporating precision vents, fan cutouts, and options for integrated heat sinks.
- EMI/RFI Shielding: Our understanding of material properties and fabrication techniques allows us to create enclosures that provide effective electromagnetic and radio frequency interference shielding, crucial for sensitive electronic components.
- Durability & Protection: We select and work with materials best suited to protect delicate electronics from environmental factors, impact, and wear, ensuring product longevity.
- Precision & Tight Tolerances: The miniaturization and complexity of modern electronics demand extreme precision. Our advanced manufacturing processes ensure components fit perfectly, every time.
- Aesthetics & Finish: We recognize that the enclosure is often a key part of the product’s appeal. We offer a wide range of metal finishing options to achieve the desired look and feel.
Comprehensive Fabrication Capabilities Tailored for Electronics
EVS Metal offers a vertically integrated suite of fabrication solutions, leveraging state-of-the-art technology and skilled craftsmanship to bring your electronic designs to life:
- Precision Sheet Metal Fabrication:
- Advanced Laser Cutting & Turret Presses: Our Amada laser cutting systems and CNC turret punch presses deliver unparalleled accuracy for complex cutouts, intricate patterns, and precise hole placements essential for connectors, interfaces, ventilation, and mounting components.
- Expert Forming and Bending: Utilizing CNC press brakes, we achieve consistent, accurate bends critical for structural integrity, seamless enclosure assembly, and precise component alignment.
- Automated Hardware Insertion: We employ automated systems for the precise insertion of standoffs, fasteners, PEM® nuts, studs, and other hardware vital for mounting PCBs, power supplies, and internal components.
- Specialized Welding Services: Our certified welders are proficient in various techniques, including TIG, MIG, and spot welding, to create strong, aesthetically pleasing, and often sealed joints for enclosures requiring specific IP ratings or structural robustness
- Meticulous Finishing & Deburring: We provide comprehensive metal finishing services, including polishing, graining, and thorough deburring to ensure safety, optimal fit, and a professional appearance. Further finishing options like powder coating and anodizing enhance durability and aesthetics.
- High-Precision CNC Machining: Our dedicated CNC machining shops complement our sheet metal capabilities, ideal for producing components with complex geometries, tight tolerances, or features requiring thicker materials, such as custom heatsinks, mounting blocks, or interface panels. We utilize the latest CAD/CAM software to seamlessly translate your digital models into precise machine code, ensuring efficient processing and flawless execution
- Engineering Support & Design for Manufacturability (DFM): Our experienced engineering team collaborates with your designers from the initial stages. We offer DFM analysis to optimize your designs for cost-effectiveness, improved manufacturability, and enhanced performance, without compromising your design integrity. This proactive approach helps prevent costly revisions and accelerates time-to-market.
Experience, Quality, and Nationwide Presence You Can Trust
- Decades of Proven Expertise: With over three decades serving the electronics sector, EVS Metal has a proven track record of delivering for some of the most recognized names in various electronics segments, including telecommunications, medical devices, industrial automation, and consumer electronics.
- Commitment to Quality: As an ISO 9001-certified manufacturer and fabricator our commitment to quality is embedded in every process, ensuring consistent, reliable output and complete customer satisfaction.
- Strategic U.S. Locations for Optimal Service: To provide convenient, cost-effective, and timely solutions for our electronics industry customers, EVS Metal operates four strategically located metal fab facilities in New Jersey (NJ), Pennsylvania (PA), New Hampshire (NH), and Texas (TX). This national footprint allows for logistical flexibility, reduced shipping times, and robust supply chain support.
Begin Your Next Electronics Project with EVS Metal
EVS Metal is dedicated to providing unrivaled service, precision, and value for your electronics fabrication needs. We are equipped to handle everything from rapid prototyping to high-volume production runs, ensuring your project is completed on time and to your exact specifications.
Ready to experience the EVS difference? Contact our team today to discuss your requirements or request a quote.