For over 30 years, EVS Metal has built a reputation as a leader in sheet metal fabrication, providing high-quality solutions to industries across the country. But our capabilities go far beyond fabrication. As a true end-to-end manufacturing partner, many of our clients rely on us for assembly and integration services, a critical step that streamlines production, reduces complexity, and saves costs. By keeping these services under one roof, EVS Metal provides unparalleled value and convenience while delivering exceptional results.
Here’s a closer look at our offerings in this category:
Mechanical Assembly & Integration
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Our mechanical assembly services are driven by a team of expert engineers and technicians who excel at precision and efficiency. This process involves assembling fabricated and finished parts into complete products using a variety of techniques, including:
•Fasteners and Rivets: Secure connections that enhance durability and reliability
•Spot and Arc Welding: Strong, seamless integration of parts for a polished finish
By leveraging engineering expertise during product development, we ensure components are designed for cost-effective, time-sensitive assembly, helping our clients bring products to market faster.
Electromechanical Assembly & Integration
Electromechanical assembly takes the process a step further by incorporating electrical components into mechanical assemblies. This involves:
•Wiring and Harnesses: Adding essential electrical connections
•Fans and Power Supplies: Installing critical components for functionality
•Relay Assembly: Building devices like relays to protect against overloaded wiring
Our highly trained team ensures precision at every step, creating assemblies that are efficient, functional, and built to perform under demanding conditions
Active Electronics Installation and Integration
When it comes to active electronics, our team integrates sophisticated hardware and software into electromechanical assemblies, including:
•Circuit Boards: Precise installation and testing for optimal performance
•Diagnostic Testing: Comprehensive performance evaluations to ensure every component functions as intended
•Electrical Safety Testing: Including AC/DC hipot, ground continuity, insulation resistance, and leakage testing
This level of detail ensures every product we assemble meets the highest standards for safety and reliability.
Box Builds: From Start to Finish
Our box build services provide complete, build-to-order solutions for OEMs and end users alike. We assemble finished products that include:
•Customized enclosures
•Fully integrated components
•Thorough test processes to ensure readiness for deployment
This comprehensive service allows our clients to focus on their core operations while we handle the complexities of assembly and testing.
UL-Certified Electrical Enclosure Assembly and Integration
EVS Metal doesn’t just fabricate UL-certified electrical enclosures—we also design and build custom UL-compliant products at our New Jersey facility. This capability allows customers to:
•Collaborate with our engineering team to create enclosures tailored to their exact specifications
•Achieve compliance without being limited to pre-fabricated designs
Our expertise ensures that every custom enclosure meets rigorous UL certification standards, offering peace of mind and superior quality.
NEMA-Rated Electrical Enclosure Assembly
Our team also specializes in NEMA-rated electrical enclosures, designed to protect critical components from environmental hazards like:
•Dust and Dirt: Keeping sensitive electronics clean and operational
•Moisture: Preventing contamination from rain, snow, or spills
•Extreme Conditions: Built to endure harsh industrial environments
We fabricate enclosures from durable materials like stainless steel and aluminum, customized to meet specific NEMA standards for power distribution, lighting, switchgear, and more.
Why Choose EVS Metal for Assembly and Integration?
By combining fabrication and assembly under one roof, EVS Metal delivers unmatched efficiency and cost savings:
•Economies of Scale: Consolidating services means less inventory to manage, fewer parts to purchase, and lower overall labor costs
•Bulk Savings: As part of larger material purchases, we pass on cost savings to our customers
•Streamlined Processes: Fewer vendors mean reduced production complexity and faster time to market
Partner with EVS Metal for End-to-End Manufacturing
At EVS Metal, we pride ourselves on being more than just a sheet metal fabricator. Our comprehensive assembly and integration capabilities allow us to support your manufacturing needs from concept to completion, delivering precision, quality, and value every step of the way.
Ready to see how we can simplify your production process and deliver superior results? Request a personalized quote or give us a call at (973) 839-4432 today. Let EVS Metal be the partner you trust to take your metal fab project to the next level.