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Challenges of Fabricating Metal for Precision Sheet Metal Fabricators

Metal fabrication is the process of transforming raw materials into useful products that are used in a wide range of industries, including construction, automotive, aerospace, and electronics. There are several methods of fabricating metal, each with its own set of advantages and challenges. In this article, we will discuss the different ways of fabricating metal, the challenges involved, and why EVS Metal is the best choice for precision sheet metal fabrication.

Different Ways of Fabricating Metal

  • Cutting

Cutting is one of the most common methods of fabricating sheet metal. It involves using various tools, such as saws, lasers, and plasma cutters, to cut the metal into the desired shape and size.

  • Forming

Forming is the process of shaping metal into a specific form or structure. It can be done using various techniques, such as bending, rolling, and stamping.

  • Welding

Welding is the process of joining two or more pieces of metal together. It involves heating the metal to its melting point and then joining it using a filler material.

  • Machining

Machining is the process of using cutting tools, such as drills and lathes, to remove material from the metal and create the desired shape.

Challenges Involved in Metal Fabrication

Metal fabrication is a complex process that involves a number of challenges. One of the biggest is ensuring that the metal is cut, formed, welded, or machined to the correct specifications. Precision is crucial in metal fabrication, as even the slightest deviation from the specifications can result in a defective product.

Another challenge in fabricating metal is ensuring the procurement of quality sheet metal. This means that the sheet metal is free from defects prior to the start of fabrication, and that no cracks, porosity, or warping is present. These defects can weaken the metal and compromise its structural integrity, making it unsuitable for use in critical applications.

Other metal fabrication challenges include:

Material Selection

Choosing the right material for a specific application is crucial for the success of any metal fabrication project. Different metals have different properties, such as strength, ductility, and corrosion resistance, that make them suitable for specific applications.

Manufacturing Tolerances

Manufacturing tolerances refer to the allowable deviation from a specified dimension or geometric feature. Meeting these tolerances is critical for ensuring the finished product meets the required specifications.

Why EVS Metal is the Best Choice for Precision Sheet Metal Fabrication

CNC Machining Station in Action

EVS Metal is a leading American provider of precision sheet metal fabrication services. They specialize in cutting, forming, welding, and machining metal to the highest standards of quality and precision. Here are some of the reasons why EVS Metal is the best choice for precision sheet metal fabrication:

Experience and Expertise

EVS Metal has nearly 30 years of experience in the metal fabrication industry. They have a team of skilled engineers, technicians, and operators who are experts in their respective fields. They use the latest tools, technologies, and techniques to ensure that the metal is fabricated to the highest standards of precision and quality.

State-of-the-Art Equipment

EVS Metal uses state-of-the-art equipment, such as CNC machines and laser cutting systems, to provide precise and efficient sheet metal fabrication services.

Four Conveniently-Located Metal Fab Facilities

EVS Metal owns and operates four precision sheet metal fabrication facilities across the U.S., in New Jersey, New Hampshire, Pennsylvania and Texas. This makes serving clients in a wide range of geographies with differing metal fab needs easy and convenient for our customers. This includes two locations — Austin, TX and Pflugerville, PA — that specialize in CNC machining processes, and offer the very latest in automated equipment. 

Quality Control

EVS Metal has a rigorous quality control process in place to ensure that every product meets the required specifications. They use advanced inspection equipment, such as CMMs and laser scanners, to verify the accuracy of the metal fabrication process. They also perform visual inspections to ensure that the metal is free from defects both before and after fabrication is carried out.


EVS Metal offers customized metal fabrication services to meet the unique needs of its clients. The company works closely with its clients to understand their requirements and provide solutions that are tailored to their specific needs. They can fabricate metal in a wide range of shapes, sizes, and materials, including steel, stainless steel, aluminum, and copper.

Fast Turnaround

EVS Metal understands that time is of the essence in the metal fabrication industry. They offer fast turnaround times to ensure their clients receive all parts and products as quickly as possible. They use advanced manufacturing processes and automation to streamline their operations and reduce lead times.


Fabricating metal can be complex, and involves multiple challenges. There are different ways of fabricating metal, each with its own set of advantages and challenges. EVS Metal is the best choice for precision sheet metal fabrication, as they have the experience, expertise, quality control, ability to customize, and fast turnaround times that are required to compete at the very highest levels of the metal fabrication industry.

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